1. THE VESSEL
Cylindrical Vessel Orientation
: Vertical / Horizontal
Rated Vessel Pressure : Full vacuum to 6 bar internal pressure,double walled water cooling jacket.
Standard Material : Austenite Stainless Steel.
Main Closure : Air - hydraulic operated safety closure. One
touch operation of Lifting / Closing can be performed from the control
panel and remote control box.
Standard feedthru : 1-1" sight glass, 3-High purity copper
electric power feedthru., 1-3/4" thermo couple feedthru. 1-4" vac.-high
press. gate. (subject to change depends on the vessel size)
Special inside surface treatment made hard to be contaminated
by organic binder.
2. THE HOT ZONE
Typical KSF Hot Zone assemblies
include graphite resistance heating element, thermal insulation shielding,convection barriers, electrical isolations.
INSULATION
A graphite insulation is used. Access to the hot zone is through
a removable top cover.
A convection barrier prevents "short circuiting" of the insulation,
allowing maximum temperature uniformity to 2200¡É
HEATING ELEMENT
The three phase heating element is supported by water cooled
power feedthroughs
Water cooled power feedthroughs carrying high current from the transformer
to the heating element.
CRUCIBLE SYSTEM
The crucible is designed to support a temperature uniformly distributed
load up to 2200¡É
Loading / Unloading of the crucible is performed by air-hydraulic operated
automatic work loading system.
3. WATER CIRCULATION SYSTEM
KGPS employes a Closed Drain
Cooling Water System wich matches your existing plant water system.
Includes is an inlet distribution manifold with a pressure gauge and
separately valved circuits for chamber, power feedthrough and pumping system.
Inlet and Outlet alarmed pressure switches warn both of low water flow
rate and high water temperature.
Cooling water is distibuted to the chamber, power feedthru, some types
of optional pumps, and accessory modules.
4. GAS CONTROL SYSTEM
Automatic Inert Gas High Pressure Control System:
The inert gas pressure control system can be manually adjusted
or programmed to get best sintering condition. To prevent overpressurizing
the vessel a relief valve sett point adjustable is provided.
The control system employs a 0-2 bar pressure transducer, a modulating
valve and a programmable microprocessor pressure controller, with digital
read out of pressure.
The vessel cover will be interlocked to prevent their being opened when
the vessel pressure is above + 0.1bar.
5. PUMPING SYSTEM
The pumping system consists of a two stage rotary vacuum pump and a
mechanical booster pump, a vacuum manifolding with metal bellows vibration
isolation, thermocouple gauge port, mass spectrometer port, automatic vent
valve and automatic isolation valve.
Option:
-
DP - Diffusion Pump:
To provide High vacuum level. Size and speed on request.
6. Control System
We propose different models
equivalent Controllers from different manufacturer, so you can chose the
Controllers matching your existing equipment.
Control Cabinet is a 19" Standard Rack Mounted deep cabinet with one
hinged front door.
The basic control equipment is:
- Power circuit breaker
- Voltmeters, Ammeters, Alarm Panel
- Vacuum gauge readout
- Pump motor starters
- PLC Logic Controller (PLC Direct)
- Graphic Status Display / Operating Console
- Chino KP1000 Temperature Controller
- Konics 6 Channel recorder
- Cabinet Fan & Dust Filter
Option:
- Double door cabinet (Double 19" Standard rack mounted deep cabinet for easy access inside of the cabinet)
- Pirani gauge with dual setpoints controller for partial pressure (or equivalent instrument)
- Penning Gauge (Cold Cathode Gauge) with Controller (for High Vacuum) -MKS
- Double Konics 6 channel recorder (or equivalent)
- Chino 32 channel recorder
- Touch Screen Operating Console
- Industrial Computer & Monitoring Software , Inkjet Color Printer
- Cabinet Air Conditioning
7. POWER SUPPLY
The Power Supply is a saturable core reactor or variable reactance transformer
with linear power controller, circuit breaker, undervoltage trip, and
water cooled leads.
The power supply is transformed from high voltage, low current to low
voltage, high current.
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